Chapter Markers for Lugless DVD’s

Disk 1:

  • Beginning credits and copyright notice
  • Introduction to lugless framebuilding videos
  • Making the working drawing
  • Setting the frame’s height over the stone table
  • Examples of fixtures for the milling machine
  • Mitering the seat tube on the milling machine
  • Mitering the head tube/down tube joint on the milling machine
  • Drilling vent holes in the head tube and bottom bracket shell
  • Raking Unicrown fork blades
  • Cutting the steering column to rough length
  • Drilling vent holes into the steering column
  • Slotting the chainstays to fit the rear dropouts
  • Mitering the top tube on the milling machine

Disk 2:

  • Beginning credits and copyright notice
  • Applying flux to the joints prior to brazing
  • Torch safety and other recommendations
  • Fillet brazing the bottom bracket seat tube joint
  • Fillet brazing the head tube/down tube joint
  • Tapping and facing the bottom bracket the first time
  • Coldsetting the bottom bracket/seat tube joint into alignment
  • Silver brazing the front dropouts into the fork blades
  • Silver brazing the rear dropouts into the chainstays
  • Respirator safety tips and recommendations
  • Overview of the finished sub-assemblies
  • Mitering the bottom bracket/down tube joint on the milling machine
  • Fillet brazing the bottom bracket/down tube joint
  • Coldseting the bottom bracket/down tube joint to match the drawing
  • Tapping and facing the bottom bracket the second time
  • Coldseting the bottom bracket/down tube joint to eliminate deflection
  • Final fitting of the top tube before brazing
  • Fillet brazing the top tube into place
  • Cosmetic cleanup of the head tube joints with grinding, filing,  and sanding

Disk 3:

  • Beginning credits and copyright notice
  • Reaming and facing the head tube
  • Setting the rake on the fork brazing fixture
  • Fluxing the fork crown prior to fillet brazing
  • Fillet brazing the fork crown
  • Coldsetting the fork on the frame alignment table
  • Cosmetic cleanup of the front dropouts by filing and sanding
  • Cosmetic cleanup of the fork crown by filing and sanding
  • Drilling the lower vent holes in the fork
  • Fitting the crown race ring
  • Fluxing the crown race ring for silver soldering
  • Silver brazing the crown race ring into place
  • Cutting the crown race press fit
  • Setting up the rear triangle fixture to accept the fork and front triangle
  • Final fitting of the chainstays
  • Final fitting of the seatstays
  • Drilling vent holes for the seatstays and chainstays
  • Brazing the rear triangle into place
  • Cosmetic cleanup of the bottom bracket joints with grinding, filing,  and sanding
  •  Cosmetic cleanup of the seat cluster joints with grinding, filing,  and sanding
  • Fitting the seat tube collar (clamp)
  • Silver brazing the seat tube collar (clamp)
  • Silver brazing the cable guides to the under side of the bottom bracket shell
  • Indenting the right chainstay for chainwheel clearance
  • Fitting the chainstay bridge
  • Applying flux to the chainstay bridge prior to fillet brazing
  • Fillet brazing the chainstay bridge into place
  • Fitting, fluxing, and brazing the seatstay bridge into place
  • Cosmetic cleanup of the seatstay bridge joints

Disk 4:

  • Beginning credits and copyright notice
  • Silver brazing top tube guides into place
  • Cosmetic cleanup of the chainstay bridge
  • Silver brazing misc. braze-ons into place
  • Tapping and facing the bottom bracket shell the third and final time
  • Coldsetting the rear triangle on the frame alignment table
  • Stamping serial numbers into the bottom bracket shell and steering column
  • Cosmetic cleanup of the rear dropout joints
  • Reaming the seat tube for a proper fit with the seat post
  • Cutting the binder slot in the seat collar (clamp)
  • Honing the inside of the seat tube
  • Silver brazing misc. braze-ons into place
  • A final overview of the framebuilding project
  • Frame alignment on the Paterek frame alignment table
  • Front triangle alignment
  • Rear triangle alignment
  • Fork alignment
  • Care and maintenance of the frame alignment table
  • Other Paterek products

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